Basics of Lean Manufacturing and Toyota Production System (TPS)
Online Training and Certification course on Basics of Lean Manufacturing & Toyota Production System (TPS)
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Instructor: Aryan Viswakarma
Validity Period: 730 days
Validity Period: 1095 days
Validity Period: 1460 days
Course: Lean Manufacturing
Course Duration: 12 hrs
Lean Manufacturing or simply Lean is a process proven to be successful at many fortune 500 companies. It is a proven method to significantly bring down costs. Lean manufacturing is customer focused, and it's all about developing & maintaining a system to provide value to its customers. It teaches how to eliminate wasteful practices & create more valuable products for the customers.
QHI certification for Lean Manufacturing Professional assesses the candidate in designing, implementing and maintaining lean principles for lean manufacturing. The certification tests the candidates on various areas like waste elimination, 5S, Using Kaizen, SMED, Kanban Card System, One-piece flow production system, Visual management, TPM and preparing roadmaps for implementing lean manufacturing.
There are no prerequisites for this course.
Who Should Attend?
- All working professionals (apply to all levels and veridical of all industries)
- Anybody eager of learning and enhancing his knowledge on this domain
Each certification candidate is required to pass a written examination that consists of multiple choice and/or descriptive questions measuring comprehension of the Body of Knowledge. The exam will be conducted online. It is only offered in English.
Pass Criteria: > 60% marks
For candidates clearing the exam successfully certificate shall be issued by Quality HUB India, which is a registered organisation with GOI for training and certification courses.
- Note: One extra opportunity will be given to unsuccessful candidates free of charge.
How will I benefit from this certification?
Lean manufacturing is on of the most sought after excellence strategies among leading companies & organizations. Lean Manufacturing professionals are in tremendous demand in global market. With the demand for low cost production rising, Manufacturing companies constantly look for Lean specialists to meet for low cost production & increase profitability & efficiency. Various public and private companies also hire Lean Manufacturing Professional for their process control and quality control departments.
|Welcome and Study Instruction|
|Welcome and Study Instruction (03 min)|
|QHI ISO9001 & ISO14001 Certification + Candidate Certificate verification on QHI portal|
|Quality HUB India is now IAO Accredited Institution|
|Section 1: Lean Manufacturing|
|Lean Manufacturing (History, Evolution, Introduction & Science of lean)|
|Lean Cost Model, Lean Philosophy, Key Components & Benefits -|
|Lean Implementation Steps (Introduction and brief of steps)|
|Lean Implementation Steps (Steps explained elaboratly)|
|Section 2: Toyota Production System (TPS)|
|History of Toyota - Learning From the Past|
|Toyota Production System_Part 1- What is Toyota?, Leadership Role in TPS, Toyota Sensei and Philosophy|
|Toyota Production System_Part2- Leadership Style at Toyota|
|Section 3: Lean Tools|
|What is 5S (Learn all the 5 steps of this methodology)?|
|Kaizen & Types of Waste|
|Introduction to 20 Lean Tools|
|Just In Time (JIT) Concept and Case Study|
|Spaghetti Diagram (Lean Tool to reduce Motion Waste) – Explained with Case Study|
|KAIZEN Blitz or KAIZEN Event|
|MUDA-MURA-MURI (3M concept) in Lean|
|Single Minute Exchange of Dies (SMED)|
|POKAYOKE (Mistake Proofing)|
|Value Stream Mapping (VSM) -Explained with case study|
|Daily Work Management (DWM)|
|Gemba Walk Process|
|KAIZEN Job function (As perceived by Japanese Managers)|
|‘Value Add and Non-Value Add’ analysis. Process of MUDA elimination|
|TAKT Time VS Cycle Time VS Lead Time VS Throughput Time – Difference explained with example|
|Toyota Way–‘The 14 Principles of the Toyota Way’|
|Section 4: Case Study|
|Lean Case Study -To Reduce Nagare Time|
|Cycle Time Reduction (Case Studies)|
|Section 5: Practice Test|
|Lean & TPS - Practice Test|
|Section 6 : E-books, pdf file|
|Top 25 Lean Tools|
|Creating a Lean Culture (E book)|
|2 Second Lean (E Book)|
|Lean Production Simplified (E Book)|
|Confirmation for Final Test|
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