Core Tool APQP, PPAP, MSA, SPC and FMEA - With New FMEA AIAG and VDA - English

Globally recognized and accredited Online Training and Certification course on 'Core Tools' covering Advanced Product Quality Planning, Production Part Approval Process, Measurement System Analysis, Statistical Process Control, and Failure Mode & Effects Analysis

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Language: English

Instructors: Aryan Viswakarma

Validity Period: 365 days

$500 50% OFF


Why this course?


Course: Core Tool (APQP+PPAP+MSA+SPC+FMEA)

Course Duration: 26 hrs

Tools Covered:

  • Advanced Product Quality Planning (APQP)
  • Production Part Approval Process (PPAP)
  • Measurement System Analysis (MSA)
  • Statistical Process Control (SPC)
  • Process Capability
  • Machine Capability
  • Failure Mode and Effects Analysis (FMEA)- Latest Edition (AIAG+VDA) Edition 01

Course Objectives

To provide students with the adequate knowledge required to understand and practice important core tools used in industry.


It is recommended that all students have the following prior knowledge:

  1. Basic understanding of the concept of product and process
  2. Basic understanding of the concept of quality management

Who Should Attend?

  • All personnel to be "Qualified Internal Auditors” for IATF 16949
  • Personnel Involved in Supplier Quality Management & "Second Party Audits"
  • Product Design, Manufacturing Process Design Engineers, Quality Engineers, and Managers
  • Team leaders for New Product Introduction
  • Managers, supervisors, and employees who are involved in setting up and interpreting control charts and computing capability indices, product & process design.
  • Front line managers, engineers, or executives who are involved in the development and implementation of the Measurement System Analysis as part of their quality assurance and improvement program, particularly within the ISO 9001, IATF 16949, or other applicable Standard’s framework.
  • Those who wish to explore how Core Quality Tools can be used in their own environment
  • Managers, supervisors, and employees who are responsible for quality defect prevention 

What will I learn?

Upon completion of this training, delegates will be able to understand:

  • Linkage of core tools with the IATF 16949 requirements
  • Be confident that you will be able to play a pivotal role in third party and customer audits
  • Value-added application of Statistical Process Control (SPC), Measurement System Analysis (MSA), Advance Product Quality Planning (APQP), Product Part Approval Process (PPAP), and Process Failure Mode Effect Analysis (PFMEA)   
  • Can be utilized as a qualified internal auditor
  • Confidence that organizational processes can be effectively audited
  • Working with a process approach
  • Be confident that you have the capability to improve the effectiveness and efficiency of the organizational processes

Certification Exam

  • Each certification candidate is required to pass a written examination that consists of multiple choice and/or descriptive questions measuring comprehension of the Body of Knowledge.
  • The exam will be conducted online.
  • It is only offered in English.
  • Learners need to appear for the final test within 12 months of purchasing the course. Course access will remain till the access period as per the applicability.
  • *Taking an exam after one year will incur a fee*
  • After the certificate is issued, you must wait 30 days to get a hard copy of the Certificate.
  • Learners can clear their doubts arising during the study within 06 months from the date of purchasing the course.
  • For Sample Certificate Click Here

Pass Criteria:  > 60% marks

For candidates clearing the exam successfully certificate shall be issued by Quality HUB India, which is a registered organization with GOI for training and certification courses.

  • Note: One extra opportunity will be given to unsuccessful candidates free of charge.

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  • Do not attempt to record the lectures in any other way. If you are caught unlawfully SELLING the lectures in full or in part, you will be forced to pay a large sum of money as compensation and face a slew of other legal consequences.

PS: Please contact us at +91-8094078781 or drop a mail at / if you notice any unlawful activity taking place in the name of Quality Hub India.

Format, Pdf, E-books, Templates availability:

All supporting format, Pdf, E-books, Templates as per the course requirement and within the scope, has been uploaded in the portal in the course section and downloadable.

No additional documents, formats, templates, etc shall be provided by QHI.

Policy on Cancellation and Refunds

  • The course to which you have subscribed cannot be replaced with another course.
  • It is not possible to cancel a course once it has been purchased.
  • There are no refunds for fees.
  • Courses are not transferrable.
  • Course extension is possible. (How to seek a course extension, details are listed below.)

For Technical Support-

Contact us at +91-8094078781 / 8824314500 or drop a mail at /

*Prices may change at any time without prior notice.


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Course Curriculum

Welcome and Study Instruction (English) (3:00)
Intro to Quality HUB India (1:00)
Course Instructions & Study Guidelines(English) (2:00)
Mr. Aryan Viswakarma (Founder CEO QHI & NAPL) Introduction (English) (2:00)
QHI Awards and Recognitions (English)
Section 01 : Advanced Product Quality Planning (APQP) 1st Core Tool
Introduction to APQP (P 1.1) -(English) (9:00)
Roadblock in planning for APQP (P 1.2) - English (9:00)
Fundamental of Quality Planning in APQP (P2)-English (16:00)
Introduction to Phases of Advanced Product Quality Planning-English (9:00)
5 Phases of Advanced Product Quality Planning- English (16:00)
Five Phases of APQP
APQP Phase 1 - Plan and Define (P1)-English (12:00)
APQP Phase 1 - Plan and Define (P2)-English (12:00)
APQP Phase 2 -Product Design & Development- English (24:00)
APQP Phase 3 -Process Design & Development- English (18:00)
APQP Phase 4 - Product & Process Validation- English (15:00)
APQP Phase 5 -Feedback, Assessment and Corrective Action - English (10:00)
APQP Case Study #01 (Time Line Chart)
APQP Time Line Case Study(P 1.1)- English (9:00)
APQP Time Line Case Study(P 1.2)- English (16:00)
APQP Case Study #02 (Time Line Chart)
APQP Time Line Case Study(P 2.1)- English (9:00)
APQP Time Line Case Study(P 2.2)- English (12:00)
APQP Documents Case Study
1. Feasibility commitment (Case Study) English (20:00)
2. Past defectives Matrix (Case Study) English (16:00)
3. Things Gone Right(TGR) and Things Gone Wrong(TGW) Case Study (English) (10:00)
4. CFT Roles in APQP (Case Study) English (16:00)
5. Defect Summary Sheet (Case Study) English (8:00)
6. Competency Matrix Sheet in APQP (Case Study) English (15:00)
7. PDCA Sheet (Case Study) English (10:00)
8. Risk Assessment (Case Study) English (16:00)
9. Condition to Start of Mass Production (Case Study) English (19:00)
10. Tool Gauge Dev Plan Case Study (English) (14:00)
Practice Test - APQP
Production Part Approval Process (PPAP)
What is Production Part Approval Process? (PPAP)- (P 1.1) - English (6:00)
Why to Perform PPAP (P 1.1) - English (2:00)
When Perform Production Part Approval Process? (P 1.3)-English (10:00)
Benefits of conducting PPAP (P 2.1)- English (8:00)
PPAP Submission Level (P 2.2)- English (8:00)
PPAP Submission Levels and Requirements (P 3.0) -English (19:00)
PPAP Different Approval Status (P 4.0) -English (7:00)
PPAP Document Requirements
PPAP Document # 01(Design Record)-English (7:00)
PPAP Document # 02(Engineering Change Record)-English (4:00)
PPAP Document # 31(Customer Engineering Approval)-English (3:00)
PPAP Document # 04(DFMEA Intro.)-English (11:00)
PPAP Document # 04(DFMEA Common Pitfall)-English (5:00)
PPAP Document # 04(Good DFMEA Example)-English (9:00)
PPAP Document # 05(PFD)-English (17:00)
PPAP Document # 06(PFMEA)-English (16:00)
PPAP Document # 07(Control Plan)-English (4:00)
PPAP Document # 08(MSA)-English (19:00)
PPAP Document # 09(Dimn. Result)-English (7:00)
PPAP Document # 10(Matl. Test Result)-English (4:00)
PPAP Document # 11(Initial Capability)-English (12:00)
PPAP Document # 12(Qualified Lab)-English (2:00)
PPAP Document # 13(Appearance Approval report)-English (3:00)
PPAP Document # 14(Sample Production Part)-English (3:00)
PPAP Document #15(Master Sample)-English (1:00)
PPAP Document #16 (Checking Aids)-English
PPAP Document #17 (CSR)-English (6:00)
PPAP Document #18 (PSW)-English (7:00)
PPAP Case Study
PPAP Case Study(P1)- Intro and List of Dec-10.08.21 (9:00)
PPAP Case Study(P2)- PSW-10.08.21 (13:00)
PPAP Case Study(P3)-10.08.21 (10:00)
PPAP Case Study(P4)-PFMEA-10.08.21 (8:00)
PPAP Case Study(P4)-Final-English (20:00)
Practice Test- PPAP
E-books, pdf file and Formats
Advanced Product Quality Planning (APQP)-Manual (Non Printable) - For reading purpose only
Production Part Approval Process (PPAP) - Manual (Non Printable) - For reading purpose only
APQP reference study material (15 pages)
PPAP reference study material (9 pages)
PPAP Formats
Section 01 : Measurement System Analysis (MSA)
(P1)Introduction to Measurement System Analysis(MSA)- English (7:00)
(P2)Understand Measurement as a Process - English (3:00)
(P3) Sources of Variation - English (5:00)
(P4)Fundamental Properties of Measurement System - English (2:00)
(P5) Accuracy and Precision - English (8:00)
(P6) Location and Spread error - English (4:00)
(P7) Sources of Variation - English (11:00)
(P8) Bias, Linearity and Stability - English (6:00)
(P9) Possible Causes for Bias, Linearity - English (8:00)
(P10) Repeatability and Reproducibility - English (10:00)
(P11) Measurement Capability Index - English (6:00)
Section 02: MSA Study Management (Variable and Attribute)
How to Conduct Variable Gauge R and R (English) (13:00)
Acceptance Criteria (variable Gauge MSA) - (English) (2:00)
Interpretation of Control Charts (MSA)-(English) (6:00)
Variable Gauge R and R Study in Excel (Case Study) (16:00)
Attribute Agreement Analysis and Acceptance Criteria (English) (13:00)
MSA Study in Minitab (Case Study)
Attribute Agreement Analysis - Minitab Exercise (English) (15:00)
Type 1 Gauge Study (Cg, Cgk) with Minitab Case Study (English) (7:00)
Variable Crossed Gauge RR(Minitab Case Study) -(English) (9:00)
Crossed Gauge R&R(2nd case Study-Minitab)- English (6:00)
Section 03: PDF files, E-Books, Formats and Templates
Measurement System Analysis (MSA) - Manual (Non Printable) - For reading purpose only
MSA reference study material (9 pages)
Variable Gauge R&R (MSA) Format
Attribute Agreement Analysis Format (MSA)
Section 04: Practice Test (MCQs)
Practice Test - MSA
Section 01: Introduction and Background
SPC Introduction (10:00)
SPC-Objective of data collection (5:00)
Sources of False Data (8:00)
SPC- Data Gathering (12:00)
SPC- Measure of Cent Tendency (8:00)
SPC- Measure of Dispersion (8:00)
SPC- Total Variation and Causes of Variation (13:00)
Section 02: Statistical Process Control
SPC Study Steps - (English) (19:00)
SPC- Control Chart (English) (21:00)
SPC- Interpretation of Control Chart (English) (14:00)
X-Bar and R-Chart(Excel) Case study-(ENGLISH) (18:00)
X-Bar and R-Chart (Fruit-Case Study)-Minitab (English) (9:00)
Individual Moving Range (IMR) Chart(Minitab Case Study)- (ENGLISH) (8:00)
Pre-Control Chart(English) (14:00)
Section 03: Attribute Control Charts
Introduction to Attribute Control Charts (English) (3:00)
Introduction to 'p' Chart (English) (21:00)
Introduction to 'np' Chart (English) (9:00)
Introduction to 'u' Chart (English) (14:00)
Introduction to 'c' Chart (English) (8:00)
Where to use which attribute Charts? (English) (5:00)
Formula for Discrete Control Charts (English) (3:00)
Meaning of Attribute Charts(English) (4:00)
Section 04: Minitab Control Charts Case Studies
'p'-Chart (Minitab Case Study)- English (5:00)
'np'-Chart (Minitab Case Study)- English (5:00)
'u'-Chart (Minitab Case Study)- English (5:00)
'c'-Chart (Minitab Case Study)- English (4:00)
Section 05: Process Capability Study
(P1) Intro to Process Capability Study (English) (4:00)
(P2) What is Capability? (English) (2:00)
(P3) VOC and VOP (English) (2:00)
(P4) Quality Improvement Model (English) (6:00)
(P5)Capability Indices, Cp and Cpk (English) (7:00)
(P6) Graphical Representation of Cp and Cpk (English) (7:00)
(P7) Process Capability Index Cpk (English) (6:00)
(P8) Capability for One Spec Limit (English) (1:00)
(P9) Long Term Capability Study (Pp and Ppk)- (English) (3:00)
(P10) Acceptance Criteria -Capability Study (English) (2:00)
(P11)- Capability Study- Attribute Data (English) (5:00)
(P12) Common Type of Problem in Process Capability (English) (5:00)
Machine Capability Study! Process Capability VS Machine Capability (English) (16:00)
Minitab Case Study (Capability Analysis)
Minitab Capability(Piston Ring) - (English) (6:00)
Capability Six Pack (Minitab Case Study)-(English) (12:00)
Section 06: PDF files, E-Books, Formats and Templates
The Book of SPC
SPC (Format)-New
Table of Control Chart Constant
AIAG_Statistical_Process_Control_SPC_2nd (232 pages)
Section 07: Practice Test (MCQs)
Practice Test - SPC
Section 01: Introduction, History and Background to FMEA
History and Background of FMEA - English (7:00)
4 Common classes of FMEA- English (4:00)
Key FMEA Terminology- English (16:00)
Level of Failure and Causes in FMEA- English (9:00)
Team Formation Consideration in FMEA- English (10:00)
Common Team Problems in FMEA- English (5:00)
Section 02: Steps for Implementing FMEA (AIAG+VDA) - Edition 01
Introduction to Latest FMEA (AIAG+VDA)-Edition 01 (7:00)
Major Changes in Latest FMEA (AIAG+VDA) (16:00)
Mapping of FMEA V4(AIAG) with Edition 01(AIAG+VDA) -English (7:00)
Step 1: Planning and Preparation FMEA (AIAG+VDA) -English (10:00)
Step 1: Project Plan in FMEA (AIAG+VDA) -English (4:00)
Step 1: What is '5T' in FMEA -English (5:00)
Step 1: FMEA Team Formation and Roles -English (4:00)
Step 1: Baseline FMEA and Header Requirements -English (6:00)
Step 2: Structure Analysis in FMEA (AIAG+VDA) - English (10:00)
Step 3: Function Analysis in FMEA (AIAG+VDA) -English (13:00)
Step 4.1: Failure Analysis in FMEA (AIAG+VDA) -English (15:00)
Step 4.2: Failure Analysis (Potential Effects of Failure)- English (13:00)
Step 5: Risk Analysis in FMEA (AIAG+VDA) -English (12:00)
Step 6- Optimization (P1) Changes in the System - FMEA (AIAG+VDA) - English (8:00)
Step 6 - Optimization (P2)- Objective and Order- FMEA (AIAG+VDA) - English (9:00)
Step 6 - Optimization (P3)-Steps of action- FMEA (AIAG+VDA) - English (4:00)
Step 7 (Result Documentation)-FMEA (AIAG+VDA) - English (2:00)
Section 03: SOD Ranking and Action Priority (AP) in FMEA (AIAG+VDA)
Introduction to 'SOD Rating' in FMEA - English (2:00)
New 'Severity Ranking' Table in FMEA (AIAG+VDA) -English (24:00)
New 'Occurance Ranking' Table in FMEA (AIAG+VDA) -English (12:00)
New 'Detection Ranking' Table in FMEA (AIAG+VDA) -English (15:00)
Action Priority Table (AIAG+VDA) -English (15:00)
Control Chart and its types
What is Control Plan and why to use this? - English (10:00)
Types of control Plan - English (3:00)
How to develop a Control Plan (CP) - English (5:00)
Control Plan Tips - English (3:00)
Control Plan Example-English (9:00)
FMEA Case Study # 01
FMEA case study (Forging Industry)-Part1 (English) (26:00)
FMEA case study (Forging Industry)-Part2 (English) (10:00)
FMEA Case Study # 02
FMEA Case Study (Stamping & Assembly)-Part1 (English) (22:00)
FMEA Case Study (Stamping & Assembly)-Part2 (English) (8:00)
Section 04: Other Support Modules
Major Difference between DFMEA VS PFMEA -English (8:00)
Practice Test-FMEA
Practice Test -FMEA(MCQ)
Section 05: E-Books & Manual (For Training Only)
Potential Failure Mode & Effects Analyis - Manual (Non Printable) - For reading purpose only
FMEA -Excerpts Handbook (AIAG+VDA) (9 pages)
Action Priority Table (AIAG+VDA) V1
Section 06: Formats
New PFMEA Format (AIAG + VDA) (1 pages)
Process FMEA Format - A3 (AIAG-V04) (1 pages)
Recommended Next Courses for Career Growth
Confirmation for Final Test
Related Articles / Blogs for Study
Registration Form

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